Peak of Flight #55: Building a Hybrid Motor in RockSim
Apogee Components' Peak of Flight newsletter, issue 55. Date: undated; published between 2000 and 2005 (from the neighbouring dated issues).
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Building a Hybrid in RockSim
By Bob Fortune
With the resurgence in HyperTek hybrid enthusiasm I'll
bet some people are considering building rockets for the
HyperTek L and M motors. It's a great piece of hardware that
I highly recommend.
Hybrids, from my experience, are funny things in that
they have a liquid oxidizer that is carried above the motor and
are depleted as the motor burns. The center of gravity changes
as the rocket flies because the weight moves aft in a way different from a solid. A solid simply gets lighter through the
length of the motor as the motor burns. On a hybrid, the aft
end gets heavier as it burns because the nitrous moves aft. A
lot depends on where the tank is in relation to the CG. This is
a bit simplistic but it's the best way I can think of describing
it. But it's easy to model in RockSim and that's why RockSim
is such a cool program.
Worst case scenario is not when a hybrid is fully loaded
and ready to go, rather when there is very little nitrous in the
tank. Nitrous weighs about .028 pounds per cubic inch at 700
PSI. You can plug that value into the RockSim database for
future use. If it won't take lb/cu.in. then you can do the multiplication to get cubic feet.
What I do is build the whole tank and motor system using
aluminum, PVC or ABS, and nitrous. Build the tank and bulkheads of aluminum with bulkheads being 1/2" thick and the
tank walls at .25" thick. This is probably heavy but it's pretty
close. Model the injector in aluminum, the motor case and
closures in aluminum (or PVC/ABS in the case of HT), and
the nozzle of G10. G10 is pretty close in weight to what is
currently in use, if you have a graphite spec this works too.
These would all be body tubes or bulkheads or whatever works.
The neat part is that you can build a body tube to fit inside your tank and combustion chamber that mimics nitrous.
The OD would be the ID of the tank, the ID would be zero.
The length would be whatever you choose dependent on the
fill state of the tank you wish to model.
Like I said earlier, worst case is a short filled or depleted
tank and a combustion chamber full of nitrous. You can model
this by filling the bore of the combustion chamber with nitrous and leaving the tank empty. If it's stable in this configuration then you are all set. Granted, a combustion chamber
might never be full of liquid nitrous but this is worst case scenario we're talking about. Then model the tank as 1/4 full, 1/2
full, and completely full and see what happens to the CP/CG
relationship. If you want to get really technical you can model
the motor to regress at the rate of about .06" per second but
that's pretty nebulous.
Hope you enjoy this little dissertation but if something is
out of whack or incorrectly stated, lemme know. I'm avoiding
doing my real work this morning, which is all nightmarish
paperwork, but I suppose I'll have to get back to it now. Talking and reading about rockets is much more fun.
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